We have compiled a list of manufacturers, distributors, product information, reference prices, and rankings for Early Warning System.
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Early Warning System Product List and Ranking from 4 Manufacturers, Suppliers and Companies

Early Warning System Product List

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Vibration and Temperature Prognostic Monitoring System 'vibInsight'

Vibration and Temperature Prognostic Monitoring System 'vibInsight'

Achieving data collection from a wide range! Monitoring system adopting a wireless relay network method.

"vibInsight" is a vibration and temperature predictive monitoring system that utilizes a wireless relay transmission system to enable data collection from a wide range. The cause of equipment and rotating machinery failures is nearly half due to bearing failures. By regularly measuring peak values and checking trends, it is possible to detect anomalies. Furthermore, with a response frequency of 20kHz, it captures signals from low to high speeds without loss and converts them into electrical signals. 【Features】 ■ Data collection from multiple buildings and multiple floors is possible with MAX10 relay stages. ■ Data can be collected beyond just bearing vibrations: - Ambient temperature - Current ■ New sensor designs can also be added. *For more details, please refer to the PDF materials or feel free to contact us.

  • Other FA equipment
  • Production Management System
  • Other network tools

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KineticEye Predictive Monitoring / Predictive Maintenance Smart Solution

KineticEye Predictive Monitoring / Predictive Maintenance Smart Solution

We provide the necessary IoT infrastructure for customer measurement monitoring diagnostics and equipment maintenance.

Securing the manpower needed for the maintenance and management of production facilities and infrastructure is becoming increasingly difficult. While condition monitoring systems have become quite common, for those creating the framework, it is still challenging to start with AI without data, and it is not easy to determine what methods to use and what to prepare, especially considering whether the costs align with the business... Even with calls to promote DX (Digital Transformation), the hurdles continue to rise. Moreover, even for a Proof of Concept (PoC), security measures are essential. Our "KinectEye Predictive Monitoring/Predictive Maintenance Smart Solution" is here to support everyone working to improve predictive monitoring and predictive maintenance operations. In particular: - We excel in methods for securely handling and recording data. We can build systems with cyber resilience measures in place. - We support the measurement and utilization of waveform data such as vibration, acoustic, and current values. Based on the experience we have cultivated over the past 40 years, we will assist you in building a system tailored to your needs throughout all stages of your project from the initial planning phase. For inquiries, please refer to the related links below.

  • Other production management systems
  • Other information systems
  • Other contract services

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Motor preventive maintenance and rotating machinery failure prediction monitoring system

Motor preventive maintenance and rotating machinery failure prediction monitoring system

IoT that can start small. It prevents failures of rotating machines such as motors, pumps, and fans, reducing opportunity losses due to manufacturing line stoppages.

The rotating machinery fault prediction monitoring system can regularly measure the vibrations of rotating machines operating as production lines or critical equipment. For example, it automatically records the "low-frequency mechanical vibrations," "high-frequency bearing vibrations," and "temperature" of machinery such as rotating machines, fans, pumps, power generation equipment, and presses, and manages the trends. This enables the early detection of abnormal signs, contributing to the planning of appropriate preventive maintenance and the reduction of production loss costs.

  • Vibration Monitoring

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Case Study: Preventing Seizure by Visualizing the Grease Condition of Bearings

Case Study: Preventing Seizure by Visualizing the Grease Condition of Bearings

Preventing failures by visualizing the grease condition of bearings. Achieved avoidance of 5 million yen in losses, enabling stable operation of chilled pump equipment and reduction in maintenance costs.

Case study on reducing maintenance costs for chilled pump equipment in food plants. By introducing sensor technology to the chilled pump equipment, the grease condition of the bearings was visualized. This enabled the prevention of bearing seizure, extending the equipment's lifespan and reducing maintenance costs, thereby achieving stable operation of the chilled pump equipment.

  • Bearings

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Bearing Abnormality Prediction Monitoring System 'vibInsight'

Bearing Abnormality Prediction Monitoring System 'vibInsight'

Explosion-proof compatibility expands the range of applications! A wireless monitoring system for bearing anomaly precursors that monitors temperature and vibration.

"vibInsight" is a system that detects abnormal signs in motor bearings and similar components. It monitors temperature and humidity wirelessly. Data collection is conducted using our proprietary wireless relay network system, allowing for extensive measurements and data transmission. Furthermore, it can be easily installed with wireless relays, offers flexible placement, and operates on batteries for 10 years. 【Features】 ■ Two sensors can be connected to one terminal ■ Temperature and humidity sensor terminals can also collect data on the same wireless network ■ Compatibility with various sensors such as current sensors is also possible ■ 10 years of operation on batteries (when measuring once a day) ■ A flexible wireless relay network that can cover a wide area freely *For more details, please refer to the PDF document or feel free to contact us.

  • Other FA equipment
  • Production Management System
  • Other network tools

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Rotating Machine Fault Prediction Monitoring System 'Wiserot Wireless'

Rotating Machine Fault Prediction Monitoring System 'Wiserot Wireless'

Early detection of abnormal signs in rotating machinery! Preventing failures in advance and achieving a reduction in maintenance costs.

"Wiserot Wireless" is a monitoring system for rotating machinery that contributes to preventive maintenance by early detection of abnormal signs in rotating machines. By using our unique judgment criteria (Q value), it enables early detection of bearing abnormalities, thereby reducing downtime. Additionally, we offer the "Wiserot LAN (Wired)" model, which has the same functions as the wireless version but eliminates the need for battery replacement by adopting an AC adapter. 【Features of Wiserot Wireless】 ■ Detection of abnormal signs through trend monitoring of high-frequency vibrations ■ Reduction of maintenance costs through lighter maintenance tasks and safety measures ■ Cutting inverter carrier vibration noise with our proprietary diagnostic technology ■ Easy installation on existing equipment due to the wireless sensor equipped with a battery ■ Measurement possible even in areas where wiring is difficult ■ Trend monitoring available using various vibration values (acceleration, velocity, displacement) *For more details, please refer to the PDF document or feel free to contact us.

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  • Other security and surveillance systems

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Case Study: Prevention of Losses by Detecting Imbalance in Exhaust Fan Equipment

Case Study: Prevention of Losses by Detecting Imbalance in Exhaust Fan Equipment

Early detection of exhaust fan abnormalities through vibration frequency analysis. By implementing planned maintenance, a loss impact of 10 million yen was avoided in advance, achieving stable operation.

A case study on maintenance utilizing data from the exhaust fan equipment of a fiber plant. Vibration sensors were installed on the exhaust fan equipment, and vibration frequency analysis was conducted. As a result, abnormal rotation of the rotating machinery due to the influence of adhered substances was detected early, preventing unexpected failures through maintenance and avoiding losses caused by breakdowns.

  • Motor

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Case Study: Loss Prevention through Fault Prediction Monitoring of Machinery Equipment (Bearing Vibration)

Case Study: Loss Prevention through Fault Prediction Monitoring of Machinery Equipment (Bearing Vibration)

Achieved predictive monitoring of production line equipment failures. Detected inner ring damage in bearings through vibration frequency analysis, preventing equipment downtime and avoiding losses of up to 70 million yen.

A case study on preventing machinery failures using vibration sensors in a film production line. There was a problem where the production line could incur losses of up to 70 million yen if machinery failures caused a halt. Therefore, we monitored bearing vibrations as precursors to failures for the extruder and stretching machine, enabling vibration frequency analysis due to excessive danger, and established a system that allows for maintenance before machinery failures occur.

  • Motor

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"I want to foresee the failure of the rotating machine." 'Wiserot'

"I want to foresee the failure of the rotating machine." 'Wiserot'

Before abnormalities occur! Early detection of abnormal signs in rotating machinery! Prevent failures in advance and achieve a reduction in maintenance costs.

"Wiserot Wireless" is a monitoring system for rotating machinery that contributes to preventive maintenance by early detection of abnormal signs in rotating machines. By using our unique judgment criteria (Q value), it enables early detection of bearing abnormalities, thereby reducing downtime. Additionally, we offer the "Wiserot LAN type (wired)," which, while equipped with similar functions to the wireless version, eliminates the need for battery replacement by adopting an AC adapter. 【Features of Wiserot Wireless】 ■ Detection of abnormal signs through trend monitoring of high-frequency vibrations ■ Reduction of maintenance costs through alleviation of maintenance tasks and safety measures ■ Cutting inverter carrier vibration noise using our proprietary diagnostic technology ■ Easy installation on existing equipment due to the wireless sensor equipped with a battery ■ Measurement possible even in areas where wiring is difficult ■ Trend monitoring of various vibration values (acceleration, velocity, displacement) is possible *For more details, please refer to the PDF document or feel free to contact us.

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  • image_38.png
  • Other security and surveillance systems

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Rotating Machine Fault Prediction Monitoring - Wiserot Wireless

Rotating Machine Fault Prediction Monitoring - Wiserot Wireless

Before abnormalities occur! Early detection of abnormal signs in rotating machinery! Prevent failures in advance and achieve a reduction in maintenance costs.

"Wiserot Wireless" is a monitoring system for rotating machinery that contributes to preventive maintenance by early detection of abnormal signs in rotating machines. By utilizing our unique judgment criteria (Q value), it enables early detection of bearing abnormalities, thereby reducing downtime. Additionally, we offer the "Wiserot LAN type (wired)" which, while equipped with similar functions to the wireless version, eliminates the need for battery replacement by adopting an AC adapter. 【Features of Wiserot Wireless】 ■ Detection of abnormal signs through trend monitoring of high-frequency vibrations ■ Reduction of maintenance costs through lighter maintenance tasks and safety measures ■ Cutting inverter carrier vibration noise with our proprietary diagnostic technology ■ Easy installation on existing equipment due to the wireless sensor equipped with a battery ■ Measurement possible even in areas where wiring is difficult ■ Trend monitoring available for various vibration values (acceleration, velocity, displacement) *For more details, please refer to the PDF document or feel free to contact us.

  • image_36.png
  • image_39.png
  • image_38.png
  • Other security and surveillance systems

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